🔧 BUILD LAME Turbo V6 Camaro

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Hello! Welcome to the shit show! I am updating this post in 2021 to explain what new readers are about to witness. If I knew that this thread and build were going to explode into what it is today, I would have started it out a lot different.

This car was (and still is) a basket case. The whole inspiration for starting this project was to start learning how to modify engines in a car that I didn't like. That way, if and when I screwed up, I wouldn't be ruining a nice car. It spiraled out of control from the first moment that I felt boost. I loved what I had created, but it took a ton of work to get to where I was. As soon as I got the car running nicely I was always saying "I'm going to fix______, and THEN I'll just enjoy driving it." You know the drill. Drive, break, fix, repeat! Before I knew it, I enjoyed driving and working on this turd more than the nice car I was trying to preserve!

The point is that the focus of this thread shifts A LOT. To complicate matters, I never have just one ongoing project open at a time. I listed some thread contents with links below. I will update this as new milestones or big updates happen. Just know that even if you click on the shortcut, you may have to scroll past other project posts to reveal the outcome. There are also some mini-projects and very helpful advice from other members in between, so read the whole dang thing if you want!

2018-2019
1. A late introduction
2. Discovering how a PCV works (and plugging it)
3. Custom grill for intercooler
4. Fuel pump trap door
5. Learning that I'll never learn anything from my goofy wide band gauge
6. Deleting AC completely, but retaining heat
2020
7. Low profile heater hose fittings
8. Deleting an air bag without setting a light on the dash
9. Starting a second round of floor repairs
10. ABS delete and line lock installation
- A separate thread for the electrons
11. Installing catch cans with nice brackets (Way overkill)
12. Figuring out the "blow by" problem once and for all (F-body intake plug)
13. Second clutch job, first rear cover job, and preliminary transmission swap research
14. Floors are "done", and Interior is installed.
15. I don't know how to tune, but this wide band might help.
16. Poly trans mount. Yeah, it actually deserves a link.
17. I waved the tuning white flag. Dyno Brian sets me straight!
18. T5 Pro5.0 shifter
19. New shifter was too much fun. OG T5 explodes, and my transmission conversion ideas start to get serious.
-TKX conversion
-TKX swap official write-up
20. Reconfiguring my exhaust for a quieter and less leaky future
21. I'm not done enjoying this car for the year, so I install a $100 T5 instead of a bulletproof conversion. SPOILER ALERT: It only lasts two months.
22. Minor repairs/updates that make the car livable (lighting, stereo, speedometer re-zero, and a clutch master cylinder that actually does it's job!)
23. Wheels and addressing rust again since I got time!
2021
24. Custom center caps
25. 1.9 roller rockers and LS6 springs
26. CAI V2.0
27. TKX is delayed so it's time to address the little annoyances.
-OE pan is junk. Dorman pan gets hot rodded
28. TKX is still delayed, so I install just one poly engine mount and beef up my flimsy turbo drain plumbing
29. TKX does NOT ship the following Monday. Flywheel bolts upgraded to ARP M10 x 1.0
30. When you're on a Chinese garbage budget, you better be ready to work harder. (Oil drain fitting hot rodding)
31. Finally repairing the oil sender pig tail, replacing the other engine mount, and test fitting the TKX.
32. Finally addressing rear brake lines while I wait for more transmission parts.
33. Modifying an ICM for a WOT box
34. Dash gets re-instrumented so that diagnostics become possible.
35. N2MB WOT box
36. Porked crank key. PSA: Be careful installing your balancer!
37. Car runs great after plug change, but the rear main seal needs to be changed again.
38. BURNOUT! Also, I kinda bought a cam.
39. Turbo drain finale (better be) and full exhaust commenced
2022
40. Downpipe V3 and BMR strut tower brace
41. Panhard bar and relocation for bro truck exhaust
42. Muffler, driveshaft, torque arm, and giving up smoking.
43. First trip to the GS Nationals (feat. time slip)
44. The very custom AC project is born
45. New dyno results (up 50 hp!)
46. Exhaust hanger repair before Michigan/S.S. Badger/Wisconsin trip
47. Sizing a better turbo
48. Painting but still not installing the IS3 heads and Monster clutch unboxing
49. Firewall brace
50. New ECM
2023
51. Out of storage and SC engine buy failure #3
52. Modified double roller and spitballing crankcase evac ideas
53. Completing the rear suspension. UMI rear control arms.
54. Cracked headers and L32 swap begins
55. My newest L32 was trash. I'm upgrading the L36 instead
56. Side project: The ultimate-ish intake manifold takes shape


Now back to 2018!
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Now that this car is running and driving, I figured I would start a thread dedicated to all the questions I’m about to pummel this group with. This is the first time I've really built anything to move quicker than stock, so I'm hoping to learn a lot from you guys before I make unnecessary mistakes. I also have a thread in the Turbobuick.com 3800 section, but I'm not getting as much input there due to a lack of audience. Here goes nothing...

The car I have is a 2002 Camaro with only ONE factory option (rear window defogger). The story supposedly goes that my buddy's dad was looking forever for a new Camaro because he never buys anything for a penny more than the best deal. He almost ran out of time as this was the final model year for the F-body, and '03s were already on the market. The dealer from which he found this car bought it for the sole purpose of being able to advertise "Brand new Camaros for under $10k", so this was the one he took home.

Fast forward to 2018. The car was structurally a wreck from living in the rust belt, but has a great interior, okay black paint, a third pedal, a 3800 (which is a plus in my book), and a lot of sentimental value since I remember riding in it when it was brand new. My buddy’s dad handed me the keys in hopes that I would enjoy it and make it a race car. To be honest, I don’t care for F-bodies, but I couldn't resist this one for the reasons above despite knowing that the floors were in desperate need of existing again.

I already had my dream car which is a 1986 Buick Regal Grand National. As much as I love that car, I like it the way it is in fairly stock form and modifying Buicks has gotten terribly expensive anyway. I figured a black 3800 Camaro could easily fulfill my childhood dreams of racing a badass turbo Buick V6 car while being on a budget, so here I am.

The car is now equipped with:
-6765 ebay turbo
-Precision PW40 wastegate
-Custom turbo exhaust utilizing a stock Camaro and FWD manifolds
-Air to air ebay intercooler
-AEM 50-1200 fuel pump
-Siemens Deka 80# fuel injectors
-Open 3” downpipe
-Custom 3” charge pipes
-Intense mail order tune
-Very ugly but functional upright radiator conversion (the core support was all just rust anyway) :dunno:
-Custom space saving AC delete without bypass pulley
-Midwest Chassis bumper support modified to mount my intercooler
-Spec Stage 1 clutch kit

The car is far from refined and has a lot of little issues to sort out, but I will leave the first post as sort of an introduction to that. I hope you enjoy hearing about it. It’s been fun to build!

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10sec

I haz dat teddy bear smile.
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Using a narrowband is risky, but if you have a wideband you know what the MV the o2 reads in comparison to the wideband AFR. For example in my stock+turbo car the NB's read about 840-850 for a perfect 11.5-12.0AFR on my wideband. My other car read about 910-920 for the same AFR on the wideband. So Since I knew what the NB read I could use it as a reference to the wideband. Almost like you can reference injector duty cycle to AFR to see if you're running out of fuel pump or injector pulse to AFR for the same reason. It's nice to have something to compare to just to make sure.
 

GTPpower

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You can't rely on that though. The narrowband is neither accurate or consistent once it's not at lambda. 800mv could be 11.8 one run and 12.8 the next.

The narrowbands will be a bit more accurate than your wideband at lambda, but it's way slower to tune that way because you have to drive around while the trims learn. For the last probably 12 years, I've been tuning it open loop because it's so much faster and easier. Instead of burning through a tank of fuel dialing it in, with the wideband I can dial the fueling in within about 20 minutes.


You could switch the stoich to 9.8 just for tuning. Some of the lower cells you see might be goofy, but you will have to learn to discard that info.
 

v6buicks

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What's the biggest problem you're having with it?
I understand the idea behind this MAF tuning, but I don't understand how I'm supposed to execute it. Having this stupid AFR gauge is not making it easier. I feel like I'm close, but I get a lot of conflicting info. Plus there's a lot of ways to skin the cat. Two people might both be right, and I won't know any different. The HP Tuners forum is effectively worthless. I THINK I'm typing out some pretty well thought questions with pictures, but never get a response. Meanwhile, newbie makes a new thread saying "wb don't work. how to work" and gets all kinds of attention. Annoying, but whatever.

Anyway, I have a lot to learn and it's overwhelming even when I try to break it down into little steps.
 

10sec

I haz dat teddy bear smile.
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There are two ways to skin a cat. I personally don't agree with GTPpower GTPpower and how he goes about this. I have a much more simple way I did it when I tuned like 60+ cars for locals back in the day. HOWEVER, I have been out of the game for about 8yrs so he knows a lot about the current software that wasn't available when I was doing it. So it's hard for me to argue with him because he's probably right :rofl: and you can't argue that he knows what he's talking about. You two almost need to have a phone call meeting where he can talk you through it. IDK if he's up to it or you either, but I bet a lot of stuff can be cleared up with a live chat and I really don't think it would take all that long. I feel like you understand a lot more than a newbie should, you just need to connect a few dots to get it.
 

v6buicks

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Thanks for the encouragement guys. I may sound like I'm ready to quit or take a break, but I'm being a bit dramatic. lol I just haven't decided which way to go yet. My impatience and wallet say that it would be nice to work with what I have, but I'm scared to fat-finger something. That would also be a shitty way to blow up a car. My brain says that I'm going to get rid of this wideband regardless because I'm not happy with the way it looks. I got my other project home, so I should probably focus on that for a while until I can afford to spend big money on gauges and an AFC.

Is that rational? I think T TurboTPI gets it. By the way, I know you blew up your trans, but what's your tuning process?
 
I command open loop in the special functions in the scanner then I have a histogram for afr error between my wide band and ecm commanded afr VS maf. Works very well and is idiot proof. But you need a Gas AFR wide band gauge. My buddy went to a couple HPtuner focused tuning classes taught by some well known tuner. He helped me get the hang of it
 

bs009

Making 3800's Great Again
Feb 13, 2014
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Yeah definitely a lot of ways to go about it. It sounds like I kind of do the same thing TurboTPI does but I don't bother switching to open loop. There's an excel spreadhseet in BillBoost's dropbox called "MAF worksheet-damojo2003" that I have been using to scale my MAF.
It basically finds the error in the MAF based on the measured AFR from the wideband and gives you some suggestions on where your MAF needs some tweaking.
Makes MAF tuning a breeze!


It won't play nicely with the E85 wideband scale. There's gotta be an easy way to convert the wideband reading to be the same as a gas scale though unless it measures the oxygen differently somehow.
I might need to do some digging there.

Love the rear ends on those G-body Regal's though! Definitely my favorite of all of the g-body's haha!
 
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v6buicks

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Looks like I just needed to say the magic words! ? New wideband it is.
I command open loop in the special functions in the scanner then I have a histogram for afr error between my wide band and ecm commanded afr VS maf. Works very well and is idiot proof. But you need a Gas AFR wide band gauge. My buddy went to a couple HPtuner focused tuning classes taught by some well known tuner. He helped me get the hang of it
So do you zero out all those other tables like I did or is commanding open loop all I need to do?
 

v6buicks

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I got sloppy and made a mistake in the tune. I had changed the stoich to 9.6:1 and forgot to change it back. It ran like poop and maxed LTFTs at -25. I don't entirely know what to make of that because my base ARF vs ECT was still set to 11.5:1. Was the trim screwed up because of that? Was it because I tried to change stoich and narrowbands are unable to recognize anything but stock stoich? I understand that lambda is lambda with any fuel and that's what all O2s recognize, but since tuning is new to me, I don't really know what I'm changing in the software.

Instead of experimenting and trying to figure THAT out on my own, I decided to just change stoich back to 14.7 and go for a pleasure cruise. I wish I could say it made me feel better. I definitely need that AFC and some training. I get that this tuning stuff isn't going to make sense overnight, but something just isn't clicking. It doesn't help that all the information for HP revolves around LS stuff.
 

v6buicks

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I finally got my 30* elbow in the mail yesterday, so I cut up a pipe and proved the concept. I'm actually not sure if I like it! Being only a 3" pipe looks kinda cheesy to me. Maybe I need to shorten it up a bit? It might also be how high the filter sticks up. Once I find a way to reroute the rad hose and lower the pipe down I think it would look a lot nicer. I'm not drilling an IAT hole in this one so it's all going to have to wait anyway.
 

v6buicks

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I am about to pull the trigger on the AFC and and an AEM X-series wideband (30-0300). Any last objections? I like that the X-series has a matching boost gauge and auto controller. I think that would be really cool to have down the road. Plus, it's a HPT predefined sensor that will display gas AFR and Lambda.
 

v6buicks

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Thanks! I bought them. ? Hopefully tuning begins to get a little easier from here.

I'm gonna be honest with you all. I had a little bit of garage therapy today and it had nothing to do with the Camaro. I want that car to be dialed in so bad, but I started doing dumb ADD crap like looking for a custom radiator, figuring out where I want my IAT, and where my hoses are going to be plumbed. Then smart me said "hold up. I have uninstalled parts in the garage already."

To make a long story short, those parts were for the Buick. The car runs and drives so much better, and even better news is that the R-134a conversion I did last summer held up through the winter. To say that I'm hooked on that car now would be an understatement. I think it needs a thread. ? It might take me awhile to cover all that's happened over the last four years though.
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