I finally got the answer I need yesterday. I did not post it until now because I needed to settle down a little before I tended to this rediculous thread.
There is no way possible that anybodies intercooler with out anodizing is harmed in any way. This is from the Vice President of Engineering of the design team of my intercooler and many other high powered and super stock vehicles. John is checking this weekend, which is fine with me. But at least everybody can rest assured, that this is the same quality IC you bought in the beginning.
Now, for the people who got anodizing, this is the ONLY possibility that me and the engineer could come up with. When they anodized them, maybe the prep tanks needed to begin the anodizing were not kept up to there proper chemical balances, then MAYBE this is what made the fins brittle. Aluminum does not crack, it melts. And there is no way anyone here will be melting 3003 aluminum. We are one of the slowest types of cars running this type of core that this company has ever made one for. So we are the last people who should worry about it.
Since I found a possibilty of it being my products fault, I contacted those people last night and already offered them to a new core with no anodizing at no charge.
This is the answer to everybody's question.
What some special people did not realize, is that this whole time, I was on everybodies same side to this. In the mean time of me getting information, all this crap was posted and tried to make me look like a bad person. I needed to know this way more than anybody else. Do you really think I would continue to sell a product that is falling apart and just dig my grave everyday? Mike was your core falling apart when you took it off? NO, it was not. When I last talked to J/O about it, I told him that I was not leaving him in the dark, but I needed to find more info before I handed out a free IC----------As any smart company would do------------- So the shoulder for you to cry on, just ended.
So now I ask, what a waste of everybodies time, huh? Sounds fair to me.
So you can pull your IC's off and look at them if you want, but I would not bother.
This was a promise, and I ALWAYS STAND BEHIND MY PRODUCT
Any mature questions I do no mind answering, but now on this waste of thread.
Royal: decking is some word people just made up. Milling is the proper word. Basically a final finish to ensure a good mounting surface and a continual surface flatness for no vaccuum leaks.
-LATER