3800 Who Builds Shorty Headers?

Ron Vogel

TCG Elite Member
Jul 12, 2007
5,175
4,286
Aurora
Real Name
Ron Vogel
Headers are worth it, the ones made for the 3800’s are bigger than needed but won’t hurt much. I always wanted to try making custom headers. The exhaust ports essentially face up, and exhaust manifolds and headers make an abrupt turn right at the flange. Not great for flow. Figured someone would have corrected that by now
 
  • Like
Reactions: 1quick

sktchy

⚠️🫠
TCG Premium
Jul 27, 2021
7,815
12,034
My passenger side on the fbody cartuning pipes points up but I would think it was more done to pack everything in there than anything. Primarys are probably 2 inch but they're so much bigger than the exhaust ports it's hard to think they'd make alot of difference.
 

boostedguy05

not well known
TCG Premium
Dec 18, 2010
34,235
25,651
What do the exhaust measure on those, 2.5 or 2.75 stock? I'd make sure your exhaust system doesn't neck down to a smaller size first.

Little Man Shrink GIF by Holly Logan



Might even be 2.25 id. At the ports.
 
  • Like
Reactions: sktchy

Pro Stock John

LS is the best engine
TCG Premium
Sep 20, 2011
10,557
14,460
Chicago North Side
So you have some parameters to think about, exhaust port size in the head, header primary diameter and collector / main exhaust diameter.

If the exhaust ports are 2.25, no reason to go bigger there but downstream there is value to think about what you can buy now vs going bigger in a custom header.

Superchargers like getting the air out so bigger downstream I'd think would add.

Also depends on how aggressive this car's combo is.
 
  • Like
Reactions: sktchy

Ron Vogel

TCG Elite Member
Jul 12, 2007
5,175
4,286
Aurora
Real Name
Ron Vogel
To elaborate more on setup…if you have a lot of overlap in the cam, it can fill up the exhaust really quick. I’ve been out of the 3800 game for a quick minute, but I don’t believe there’s a ton of overlap in any of the off the shelf cams, nor do any combos utilize high rpm either. I’ve always recommended the smaller s&s headers over the larger primary headers on this platform. It’s pretty much all you need, and the packaging was better.

That being said, you might lose some TQ down low with the bigger primaries and on most setups it’s no big deal. You normally get a bigger stall and gearing and you don’t worry about anything under 4k anyway.

3800 is all about the wide TQ band with a 4 speed trans and the highway gears. 2800-4800 rpm is where this motor lives. This really needs to be considered to be realistic with goals. IMHO most of the time people build these things and make peak power in a shorter rev range rather than moving the rev range higher.

If there were better heads and readily available rotating assemblies capable of 7000+ rpm, I think the headers would come more into play.
 

Ron Vogel

TCG Elite Member
Jul 12, 2007
5,175
4,286
Aurora
Real Name
Ron Vogel
I don’t know where I was going with that, but I did port some manifolds, you have so little material to work with that to port properly you have to add weld to them so there’s enough material to port.

When I first started experimenting I had a hacked together IC with ported and jet hot coated manifolds running low 13’s at 104mph. Added headers/rockers and ran 12.70’s at 108-109.

Tweaked IC and optimized pulley size/ported blower 110/111 mph trap. E85 and timing 117/118 trap.

There were obviously more things I did, but these were the big hits
 
  • Like
Reactions: GTPpower

Mr_Roboto

Doing the jobs nobody wants to
TCG Premium
Feb 4, 2012
25,842
30,997
Nashotah, Wisconsin (AKA not Illinois)
To elaborate more on setup…if you have a lot of overlap in the cam, it can fill up the exhaust really quick. I’ve been out of the 3800 game for a quick minute, but I don’t believe there’s a ton of overlap in any of the off the shelf cams, nor do any combos utilize high rpm either. I’ve always recommended the smaller s&s headers over the larger primary headers on this platform. It’s pretty much all you need, and the packaging was better.

That being said, you might lose some TQ down low with the bigger primaries and on most setups it’s no big deal. You normally get a bigger stall and gearing and you don’t worry about anything under 4k anyway.

3800 is all about the wide TQ band with a 4 speed trans and the highway gears. 2800-4800 rpm is where this motor lives. This really needs to be considered to be realistic with goals. IMHO most of the time people build these things and make peak power in a shorter rev range rather than moving the rev range higher.

If there were better heads and readily available rotating assemblies capable of 7000+ rpm, I think the headers would come more into play.
I believe some of the Intense Cams that are "N/A" grinds have narrow LSA. Honestly I like the looks of them better than quite a few of their blower/turbo grinds at face value.
 
  • Like
Reactions: GTPpower
Old Thread: Hello . There have been no replies in this thread for 90 days.
Content in this thread may no longer be relevant. Consider starting a new thread to get fresh replies.

Thread Info