🔧 BUILD LAME Turbo V6 Camaro

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Hello! Welcome to the shit show! I am updating this post in 2021 to explain what new readers are about to witness. If I knew that this thread and build were going to explode into what it is today, I would have started it out a lot different.

This car was (and still is) a basket case. The whole inspiration for starting this project was to start learning how to modify engines in a car that I didn't like. That way, if and when I screwed up, I wouldn't be ruining a nice car. It spiraled out of control from the first moment that I felt boost. I loved what I had created, but it took a ton of work to get to where I was. As soon as I got the car running nicely I was always saying "I'm going to fix______, and THEN I'll just enjoy driving it." You know the drill. Drive, break, fix, repeat! Before I knew it, I enjoyed driving and working on this turd more than the nice car I was trying to preserve!

The point is that the focus of this thread shifts A LOT. To complicate matters, I never have just one ongoing project open at a time. I listed some thread contents with links below. I will update this as new milestones or big updates happen. Just know that even if you click on the shortcut, you may have to scroll past other project posts to reveal the outcome. There are also some mini-projects and very helpful advice from other members in between, so read the whole dang thing if you want!

2018-2019
1. A late introduction
2. Discovering how a PCV works (and plugging it)
3. Custom grill for intercooler
4. Fuel pump trap door
5. Learning that I'll never learn anything from my goofy wide band gauge
6. Deleting AC completely, but retaining heat
2020
7. Low profile heater hose fittings
8. Deleting an air bag without setting a light on the dash
9. Starting a second round of floor repairs
10. ABS delete and line lock installation
- A separate thread for the electrons
11. Installing catch cans with nice brackets (Way overkill)
12. Figuring out the "blow by" problem once and for all (F-body intake plug)
13. Second clutch job, first rear cover job, and preliminary transmission swap research
14. Floors are "done", and Interior is installed.
15. I don't know how to tune, but this wide band might help.
16. Poly trans mount. Yeah, it actually deserves a link.
17. I waved the tuning white flag. Dyno Brian sets me straight!
18. T5 Pro5.0 shifter
19. New shifter was too much fun. OG T5 explodes, and my transmission conversion ideas start to get serious.
-TKX conversion
-TKX swap official write-up
20. Reconfiguring my exhaust for a quieter and less leaky future
21. I'm not done enjoying this car for the year, so I install a $100 T5 instead of a bulletproof conversion. SPOILER ALERT: It only lasts two months.
22. Minor repairs/updates that make the car livable (lighting, stereo, speedometer re-zero, and a clutch master cylinder that actually does it's job!)
23. Wheels and addressing rust again since I got time!
2021
24. Custom center caps
25. 1.9 roller rockers and LS6 springs
26. CAI V2.0
27. TKX is delayed so it's time to address the little annoyances.
-OE pan is junk. Dorman pan gets hot rodded
28. TKX is still delayed, so I install just one poly engine mount and beef up my flimsy turbo drain plumbing
29. TKX does NOT ship the following Monday. Flywheel bolts upgraded to ARP M10 x 1.0
30. When you're on a Chinese garbage budget, you better be ready to work harder. (Oil drain fitting hot rodding)
31. Finally repairing the oil sender pig tail, replacing the other engine mount, and test fitting the TKX.
32. Finally addressing rear brake lines while I wait for more transmission parts.
33. Modifying an ICM for a WOT box
34. Dash gets re-instrumented so that diagnostics become possible.
35. N2MB WOT box
36. Porked crank key. PSA: Be careful installing your balancer!
37. Car runs great after plug change, but the rear main seal needs to be changed again.
38. BURNOUT! Also, I kinda bought a cam.
39. Turbo drain finale (better be) and full exhaust commenced
2022
40. Downpipe V3 and BMR strut tower brace
41. Panhard bar and relocation for bro truck exhaust
42. Muffler, driveshaft, torque arm, and giving up smoking.
43. First trip to the GS Nationals (feat. time slip)
44. The very custom AC project is born
45. New dyno results (up 50 hp!)
46. Exhaust hanger repair before Michigan/S.S. Badger/Wisconsin trip
47. Sizing a better turbo
48. Painting but still not installing the IS3 heads and Monster clutch unboxing
49. Firewall brace
50. New ECM
2023
51. Out of storage and SC engine buy failure #3
52. Modified double roller and spitballing crankcase evac ideas
53. Completing the rear suspension. UMI rear control arms.
54. Cracked headers and L32 swap begins
55. My newest L32 was trash. I'm upgrading the L36 instead
56. Side project: The ultimate-ish intake manifold takes shape


Now back to 2018!
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Now that this car is running and driving, I figured I would start a thread dedicated to all the questions I’m about to pummel this group with. This is the first time I've really built anything to move quicker than stock, so I'm hoping to learn a lot from you guys before I make unnecessary mistakes. I also have a thread in the Turbobuick.com 3800 section, but I'm not getting as much input there due to a lack of audience. Here goes nothing...

The car I have is a 2002 Camaro with only ONE factory option (rear window defogger). The story supposedly goes that my buddy's dad was looking forever for a new Camaro because he never buys anything for a penny more than the best deal. He almost ran out of time as this was the final model year for the F-body, and '03s were already on the market. The dealer from which he found this car bought it for the sole purpose of being able to advertise "Brand new Camaros for under $10k", so this was the one he took home.

Fast forward to 2018. The car was structurally a wreck from living in the rust belt, but has a great interior, okay black paint, a third pedal, a 3800 (which is a plus in my book), and a lot of sentimental value since I remember riding in it when it was brand new. My buddy’s dad handed me the keys in hopes that I would enjoy it and make it a race car. To be honest, I don’t care for F-bodies, but I couldn't resist this one for the reasons above despite knowing that the floors were in desperate need of existing again.

I already had my dream car which is a 1986 Buick Regal Grand National. As much as I love that car, I like it the way it is in fairly stock form and modifying Buicks has gotten terribly expensive anyway. I figured a black 3800 Camaro could easily fulfill my childhood dreams of racing a badass turbo Buick V6 car while being on a budget, so here I am.

The car is now equipped with:
-6765 ebay turbo
-Precision PW40 wastegate
-Custom turbo exhaust utilizing a stock Camaro and FWD manifolds
-Air to air ebay intercooler
-AEM 50-1200 fuel pump
-Siemens Deka 80# fuel injectors
-Open 3” downpipe
-Custom 3” charge pipes
-Intense mail order tune
-Very ugly but functional upright radiator conversion (the core support was all just rust anyway) :dunno:
-Custom space saving AC delete without bypass pulley
-Midwest Chassis bumper support modified to mount my intercooler
-Spec Stage 1 clutch kit

The car is far from refined and has a lot of little issues to sort out, but I will leave the first post as sort of an introduction to that. I hope you enjoy hearing about it. It’s been fun to build!

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v6buicks

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I found this on sale for $40 including shipping. It's a bit crude, but sometimes you get what you pay for! Assuming the bolt holes line up and everything it will fit the crude nature of the rest of the car just fine.

Firewall plate 11-19.jpeg


Sooooooooo.... I'm probably going to regret even bringing this up. but I'm considering the idea of abandoning this car. Don't get me wrong, it's been a ton of fun and that hasn't changed. Hence, still buying parts! :LOL: However, I personally do not like F-bodies. Even the sentimental attachment doesn't outweigh the fact that I would rather have another rust-free car with a Buick nameplate on it.

I'm torn. I think there's a lot of power that is yet to be unleashed. A good tune alone would do a lot for this car, but if I put a better turbo, transmission, and suspension in it the car would be a rocket. On the other hand, those things alone would cost more than the other car I want to buy. I have no idea what's it's worth, but I'm sure it's not much in it's current state. I'm not listing it yet because I'm still driving it while I fix some rust problems on my girlfriend's Volvo 240, but let me know if any of you are seriously interested in the car.

Coming home from work 11-19.jpg
 

v6buicks

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More Camaro parts came in, and I'm itching do get done patching rust holes in this sorry old Volvo. I couldn't help but to install the only part that would possibly increase performance since it would only take a couple minutes. I'm so glad I did!

I've been picking the brain of a very smart engineer at work. He's built and raced some pretty impressive DSMs and loves to talk about it. However, I typically take his opinions with a grain of salt. He has a hard time grasping the idea of a car that's getting built up, but still needs to be driven on the street reliably and comfortably. Anyway, we were talking turbos and he mentioned that a restriction can actually help with spool. It's hard to grasp the idea of your oil adding friction, but if you have a lot of oil pressure, no restriction, and heavy oil you may be leaving some lower rpm boost on the table. The fittings were cheap and nicer than the steel one I had in there anyway, so I necked it down to -3 to see what would happen. I've been a little paranoid about blowing my Chinese turbo seals without a restriction anyway.

-3 restrictor 11-19.jpg


-3 restrictor 2 11-19.jpg


It made a very noticeable difference. I can finally feel the car pulling harder in normal driving situations. (y) It's like a totally different animal.
 

v6buicks

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I wish I had a real update, but I'm still doing body work on the Volvo which is why I'm dreaming and "planning"

Stock heater box and hoses 11-19.jpg


The first thing I plan to do when this car gets back in the garage is install the firewall plate. Originally, I was going to delete the heater core as well, because I was "nEvEr GonNa dRiVe iT iN tHe WiNTer." Well look how that turned out. Besides, defrost is a good thing to have even in the fall. I took this picture so that I could dream up ways of running heater hoses while also leaving room for a future down pipe. I was pretty excited to free up space on this side with the HVAC box out of the way, but it sounds like I've already filled it back up.

I'm not sure if I want to go with some hard lines that run along the valve cover or what. I might have to do something ugly to start.
 

v6buicks

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Wait... so you already deleted the core?

EDIT: Or deleted the hoses that go to it?
No, I haven't deleted anything heat related, and I don't want to. I just want to delete the evaporator and get rid of that bulging plastic box. It's not as easy as deleting the whole HVAC system, but it can be done.
 

v6buicks

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Lol after the ridiculously humid summer we had I would love that. One issue is routing the exhaust. Usually those who run turbos and AC on these cars have to run pipes under the k-member which I'm not a fan of at all. Besides, my whole system was jacked. When I pulled the condenser out the fins were so corroded that they broke. I ended up pulling it out of the car in three pieces. :oops: I can handle not having AC. I don't like it, but the car gets really good air flow through the cabin even without t-tops.

I'm pretty committed to no AC at this point. My gauge pods even eliminated the center vents. lol
 

v6buicks

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Alright, I'm having another issue that I'm hoping you all can shed some light on.

Ever since the cold weather started (like someone flipped a light switch), I have noticed that KR is showing up a lot more when I push the car. That was a big disappointment! I started monitoring IAT to try and find a trend. When I drop a couple gears and punch it, KR will go up to 4 degrees or more and stay there until I let off. However, If I creep up on boost slowly and let the IAT rise up about 10 degrees I will see 0 KR all the way up to full boost.

Should I move my IAT sensor close to the throttle? I have mine in the intake pipe upstream of the turbo. My previous tuner who turned out to be kind of a quack told me that it should be where I have it. I took his word for it since that's the stock location for the GN, but I would think that intake air temp would be literally the temp of what the engine is taking in.

I'm not super worried about it because I still haven't gotten the car dyno tuned, and I shouldn't be pushing it on this mail order tune anyway. I haven't even asked my current tuner what he thinks yet. I just want to know what others do and why.

Completed charge pipes 3-19.jpg
 

Mr_Roboto

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http://www.stealth316.com/2-turbotemp.htm

If you're pre-IC with your sensor and running SD it's probably lean. What's your O2s say? Punch some #s into the calulator above, just running the defaults and dropping the ambient temp from 80 to 50 gives almost a 24 degree difference in outlet temp. That could be quite a bit of power that you're not accounting for. I'd think you'd have to re-formulate the whole table if you moved it tbh. You may be able to mask it with some AE if it's only happening on acceleration.
 

v6buicks

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Interesting. I'm not SD though. This is all stock EMS. I will have to try watching my O2 a little closer because I don't know what's going on there. I assumed that there was a timing issue. I'm starting to dislike the analog WBO2 gauge because it's already not in my line of sight and not the most legible. I have to turn my head off the road to see it, and that's the bigger issue. Nobody makes a nice A-pillar gauge pod for hard top F-bodies that I've found.
 

v6buicks

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It's different. The a-pillar trim goes all the way to the backs of the side windows on a hard top car. Could I get a t-top pillar trim and just cut both so that they fit together? Sure, but it will look like crap and I will have cut up a good hard-to-find hard top trim in the process. I would probably be in better shape if I got a spare hard top trim and just screwed in the universal pods. Realistically, I'm not doing any of that. I'll probably move my AFR gauge to where the boost gauge is and vise versa. Boost isn't as critical to know.

There are also those gauge pods that are molded into the IP trim. That would be pretty slick and easy to see as long as my steering wheel isn't in the way.

Ortiz IP gauge pods.jpeg
 

TurboTJ

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Thats what i mean about the difference of the t top car to hard top aftermarket pillar pod is the piece isnt going to continue all the way to the back. Its going to stop in the same location, just matters how you want to fasten it to the car or over the current pillar. But yes ive seen the dash mount ones turning out nicely.
 

v6buicks

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Ah okay. I gotcha. Yeah, I don't think it would be super difficult to make it work. I just have a thing about cutting my stock A-pillar trim. I just have never been a huge fan of how those triple gauge pods looked. I'd hate to get it in there perfectly, hate it, and then need to find an un-cut hard top A-pillar. We'll see. I may change my mind if the line of sight starts to be more of an issue.
 

v6buicks

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I started paying a little more attention to the WBO2 as I punch the gas. As I thought, my readings are quite rich. I saw 6-6.5:1 and about 4.5 degrees of KR on bank 1. Bank 2 wasn't as bad, but it was showing some. I'm hoping a better tune will fix it. Winter blend E85 might be screwing with it too. I don't know what the difference between the two blends are, but I can imagine that could be a big factor.
 

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