I don't have much to update. I've actually been following through on the promise to myself that I would drive and enjoy the car as much as I possibly can this summer. So far I have.
..but I continue to have crazy ideas. The cruise control and console lid have been much appreciated, but the fuel economy has always suffered. My spark plugs are two heat ranges colder than stock and gapped to .030", but I'm only running 12 psi on E85. This doesn't add up. I decided to get a set of TR6s (one heat range cooler than stock) and open the gap up to .040". Now that I'm learning a bit more, I'm assuming that the tuner suggested the plug and gap of .020" so that we could save time. Efficiency be damned! Today was my first time driving with the change, and so far I have not experienced any break ups while beating on it. I will fill the tank on my way home and start calculating MPG. My hope is that I'll increase it enough to make driving the Camaro cheaper than the C30 which I run on 89 at roughly 27 mpg.
Before I buttoned it all back up, I had to make a repair. My weld broke where the downpipe support met the pipe. No surprise. Those welds looked awful and my fitment was awful. I was a little more careful with the fitment this time.

Weld still turned out pretty crappy, but it's still better than before.

I'm excited to be finding all the things that hold this car back from being a reliable daily. I'm learning a lot. Will all this make me want to drive the car daily though? Hell no! This thing is toasty even with all the exhaust fixes I've made. The front and rear glass are like magnifying glasses for the sun. I still have no regrets deleting AC because it was necessary for achieving the serviceability I desired with the turbo parts. However, I'm still crazy enough to want both, and I've gotten a lot more confident with my abilities since I first put all this nonsense together.
If you haven't seen my
other thread, there are some cheap universal AC parts becoming available on Ebay and Amazon. These may be able to solve my two biggest issues when it comes to installing AC. The first one is the lack of space for the stock evaporator. Even in all stock form, that thing makes valve cover removal and #6 plug changes a massive pain. With the turbo, it makes downpipe existence impossible. The second issue is that my exhaust crosses over where my compressor used to be. I could have built a wonky front crossover with an open downpipe or under k-member deal, but I would not be happy with any of those solutions.
I think I've gathered enough information to make some purchases. I do not think for a second that my solution will even come close to the performance or reliability of a factory AC system. However, I think tinted windows, and solid execution will make this effort very appreciated on a 90 degree day. I can build another HVAC box similar to the one I made for the AC delete with factory heat retention. I'll just have to add a much smaller evaporator back in with a serviceable bump on the "delete plate". The Jeep Wrangler YJ evaporator is probably the perfect space-saving ticket here. As for the compressor, 12V units apparently kind of suck, but they're getting much better. Having the freedom to put a compressor wherever I want without disturbing anything else is the only way I want to do this though. The condenser will be very simple. Lines/hoses should be easy enough to make, and wiring everything so that everything works with factory controls appears to be very simple as well.

I'm in the market to buy a complete stock AC unit from a parts car. I'd like to experiment with fitting evaporators on the bench while the car stays in one piece because I have a feeling that this is going to take a while to figure out and get right. Completing this successfully would make this car ready for ANYTHING I want to do which excites the hell out of me.