🔧 BUILD LAME Turbo V6 Camaro

General Information

Hello! Welcome to the shit show! I am updating this post in 2021 to explain what new readers are about to witness. If I knew that this thread and build were going to explode into what it is today, I would have started it out a lot different.

This car was (and still is) a basket case. The whole inspiration for starting this project was to start learning how to modify engines in a car that I didn't like. That way, if and when I screwed up, I wouldn't be ruining a nice car. It spiraled out of control from the first moment that I felt boost. I loved what I had created, but it took a ton of work to get to where I was. As soon as I got the car running nicely I was always saying "I'm going to fix______, and THEN I'll just enjoy driving it." You know the drill. Drive, break, fix, repeat! Before I knew it, I enjoyed driving and working on this turd more than the nice car I was trying to preserve!

The point is that the focus of this thread shifts A LOT. To complicate matters, I never have just one ongoing project open at a time. I listed some thread contents with links below. I will update this as new milestones or big updates happen. Just know that even if you click on the shortcut, you may have to scroll past other project posts to reveal the outcome. There are also some mini-projects and very helpful advice from other members in between, so read the whole dang thing if you want!

2018-2019
1. A late introduction
2. Discovering how a PCV works (and plugging it)
3. Custom grill for intercooler
4. Fuel pump trap door
5. Learning that I'll never learn anything from my goofy wide band gauge
6. Deleting AC completely, but retaining heat
2020
7. Low profile heater hose fittings
8. Deleting an air bag without setting a light on the dash
9. Starting a second round of floor repairs
10. ABS delete and line lock installation
- A separate thread for the electrons
11. Installing catch cans with nice brackets (Way overkill)
12. Figuring out the "blow by" problem once and for all (F-body intake plug)
13. Second clutch job, first rear cover job, and preliminary transmission swap research
14. Floors are "done", and Interior is installed.
15. I don't know how to tune, but this wide band might help.
16. Poly trans mount. Yeah, it actually deserves a link.
17. I waved the tuning white flag. Dyno Brian sets me straight!
18. T5 Pro5.0 shifter
19. New shifter was too much fun. OG T5 explodes, and my transmission conversion ideas start to get serious.
-TKX conversion
-TKX swap official write-up
20. Reconfiguring my exhaust for a quieter and less leaky future
21. I'm not done enjoying this car for the year, so I install a $100 T5 instead of a bulletproof conversion. SPOILER ALERT: It only lasts two months.
22. Minor repairs/updates that make the car livable (lighting, stereo, speedometer re-zero, and a clutch master cylinder that actually does it's job!)
23. Wheels and addressing rust again since I got time!
2021
24. Custom center caps
25. 1.9 roller rockers and LS6 springs
26. CAI V2.0
27. TKX is delayed so it's time to address the little annoyances.
-OE pan is junk. Dorman pan gets hot rodded
28. TKX is still delayed, so I install just one poly engine mount and beef up my flimsy turbo drain plumbing
29. TKX does NOT ship the following Monday. Flywheel bolts upgraded to ARP M10 x 1.0
30. When you're on a Chinese garbage budget, you better be ready to work harder. (Oil drain fitting hot rodding)
31. Finally repairing the oil sender pig tail, replacing the other engine mount, and test fitting the TKX.
32. Finally addressing rear brake lines while I wait for more transmission parts.
33. Modifying an ICM for a WOT box
34. Dash gets re-instrumented so that diagnostics become possible.
35. N2MB WOT box
36. Porked crank key. PSA: Be careful installing your balancer!
37. Car runs great after plug change, but the rear main seal needs to be changed again.
38. BURNOUT! Also, I kinda bought a cam.
39. Turbo drain finale (better be) and full exhaust commenced
2022
40. Downpipe V3 and BMR strut tower brace
41. Panhard bar and relocation for bro truck exhaust
42. Muffler, driveshaft, torque arm, and giving up smoking.
43. First trip to the GS Nationals (feat. time slip)
44. The very custom AC project is born
45. New dyno results (up 50 hp!)
46. Exhaust hanger repair before Michigan/S.S. Badger/Wisconsin trip
47. Sizing a better turbo
48. Painting but still not installing the IS3 heads and Monster clutch unboxing
49. Firewall brace
50. New ECM
2023
51. Out of storage and SC engine buy failure #3
52. Modified double roller and spitballing crankcase evac ideas
53. Completing the rear suspension. UMI rear control arms.
54. Cracked headers and L32 swap begins
55. My newest L32 was trash. I'm upgrading the L36 instead
56. Side project: The ultimate-ish intake manifold takes shape


Now back to 2018!
1688935182526.png


Now that this car is running and driving, I figured I would start a thread dedicated to all the questions I’m about to pummel this group with. This is the first time I've really built anything to move quicker than stock, so I'm hoping to learn a lot from you guys before I make unnecessary mistakes. I also have a thread in the Turbobuick.com 3800 section, but I'm not getting as much input there due to a lack of audience. Here goes nothing...

The car I have is a 2002 Camaro with only ONE factory option (rear window defogger). The story supposedly goes that my buddy's dad was looking forever for a new Camaro because he never buys anything for a penny more than the best deal. He almost ran out of time as this was the final model year for the F-body, and '03s were already on the market. The dealer from which he found this car bought it for the sole purpose of being able to advertise "Brand new Camaros for under $10k", so this was the one he took home.

Fast forward to 2018. The car was structurally a wreck from living in the rust belt, but has a great interior, okay black paint, a third pedal, a 3800 (which is a plus in my book), and a lot of sentimental value since I remember riding in it when it was brand new. My buddy’s dad handed me the keys in hopes that I would enjoy it and make it a race car. To be honest, I don’t care for F-bodies, but I couldn't resist this one for the reasons above despite knowing that the floors were in desperate need of existing again.

I already had my dream car which is a 1986 Buick Regal Grand National. As much as I love that car, I like it the way it is in fairly stock form and modifying Buicks has gotten terribly expensive anyway. I figured a black 3800 Camaro could easily fulfill my childhood dreams of racing a badass turbo Buick V6 car while being on a budget, so here I am.

The car is now equipped with:
-6765 ebay turbo
-Precision PW40 wastegate
-Custom turbo exhaust utilizing a stock Camaro and FWD manifolds
-Air to air ebay intercooler
-AEM 50-1200 fuel pump
-Siemens Deka 80# fuel injectors
-Open 3” downpipe
-Custom 3” charge pipes
-Intense mail order tune
-Very ugly but functional upright radiator conversion (the core support was all just rust anyway) :dunno:
-Custom space saving AC delete without bypass pulley
-Midwest Chassis bumper support modified to mount my intercooler
-Spec Stage 1 clutch kit

The car is far from refined and has a lot of little issues to sort out, but I will leave the first post as sort of an introduction to that. I hope you enjoy hearing about it. It’s been fun to build!

Cgge0Pb.jpg


uapwiw2.jpg


08tL6Rj.jpg


7zXNhuZ.jpg


PVLQyzg.jpg

Rdrnnr

wannabe racecar builder
Nov 15, 2020
1,361
2,386
It's not the ECM it is a PCM powertrain control module. It does not control just the engine.
It may warn you about being incompatible but I've never had a problem flashing 7440 with non 7440 bin files.
Yes I am referring to the fact that there are several different operating system updates for every year make and model vehicle. Of those updates only one or two of them maybe really well mapped out. Even if it's not the newest OS ID update from GM.

For example, in DHP, if I open up a 2004 comp G file that is the newest osid I only have access to 520 tables.
If I open up the previous OS ID number for that make and model I have access to all 630 tables.

I can open both of them in HPtuners and I only have 120 tables
0k now I know why they say you can't tune a 3800 with hp. Since you seem to know these pcms inside and out how much trouble would i have pullin the 4l60e from the 02 to put in the 98 t5 car?
 

v6buicks

TCG Elite Member
TCG Premium
Oct 22, 2018
6,361
15,800
Franklin, IN
Real Name
Jon
Hmm now I understand the oddity of how a certain tuner boasts about their use of the lastest OS updates... I suppose the ECM upgrade in this case will only be a hardware upgrade then unless I find out that there's a more accessible OS for my car. That's good though if it doesn't have any noise being thrown around and showing it at knock.

Since the TAC is separate from the PCM I'm guessing the same OS would work as long as I use a TPS , MAF, and IAC that play well with the hardware. Cool stuff. Thanks for the insight tonight.
 
  • Like
Reactions: Rdrnnr

Turbocharged400sbc

3800 & 4T80E > ALL
TCG Premium
Jun 16, 2007
32,638
16,096
hangover park IL
Just getting rid of that PCM for the 7440 PCM with the exact same OS and Bin file will probably make drastic changes to the knock you're seeing. I just spent some time trying to find the info of what number was on Dave's PCM. But I know it was nowhere near 7440 numerically. I would almost bet you he had the same Hardware number you do and you'll see the same Improvement we did.
You will have to use a drive-by cable OS for a 98 Camaro.
The operating systems do have differences with the TAC to pcm signals
 

v6buicks

TCG Elite Member
TCG Premium
Oct 22, 2018
6,361
15,800
Franklin, IN
Real Name
Jon
Geez. I wish I knew HALF of what I'm hearing tonight two years ago. Yeah, HP isn't great for everything. I'll keep my eyes open for a DHP. I'm still pissed that I passed on one that was on marketplace a few months ago.

I had no idea on the 2 bar or O2 deal. I think Brian knew that because he wanted me to get one, and I was pissed that I didn't bring mine with me. How would that work though if I have to use the F-body OS? Won't there be tables of different sizes?
 
  • Like
Reactions: Rdrnnr

Rdrnnr

wannabe racecar builder
Nov 15, 2020
1,361
2,386
Be aware that if you are planning on keeping the drive-by-wire that these early systems only use two sensor traces for the potentiometers and are prone to errors and glitches. All of the newer LS n gm stuff uses three traces
Keeping it drive by cable also just makes me happier
Definitely keepin the drive by cable. But if the 02 harness doesn't pin the same as the 98 am I shooting myself in the foot and should just build my own tcm harness anyway or wouldn't I have to have the drive by wire and go to the 02 pcm possibly? I guess I'm just tryin to figure out possibilities before I dig in here
 

Turbocharged400sbc

3800 & 4T80E > ALL
TCG Premium
Jun 16, 2007
32,638
16,096
hangover park IL
Geez. I wish I knew HALF of what I'm hearing tonight two years ago. Yeah, HP isn't great for everything. I'll keep my eyes open for a DHP. I'm still pissed that I passed on one that was on marketplace a few months ago.

I had no idea on the 2 bar or O2 deal. I think Brian knew that because he wanted me to get one, and I was pissed that I didn't bring mine with me. How would that work though if I have to use the F-body OS? Won't there be tables of different sizes?
iirc the B1S2 stuff could just sit there, the pcm just wont use the inputs/control the heater with the gtp 2 bar bin file. B1S1 should be using the same pins either FWD or RWD chassis. make sure yer grabbing the newer "mini" 2 bar as it uses the same connector (just with a little key tab in a different spot ya trim with an exacto knife)
you would be able to swap back and forth on the bin files if you leave B2S2 in place. yes the VE/map table is different, its not expanded, its scale isdifferent allowing for better fueling control at lower manifold pressures

Definitely keepin the drive by cable. But if the 02 harness doesn't pin the same as the 98 am I shooting myself in the foot and should just build my own tcm harness anyway or wouldn't I have to have the drive by wire and go to the 02 pcm possibly? I guess I'm just tryin to figure out possibilities before I dig in here
98 and 02 pcm pinouts should be nearly identical, might actually be easier to put the TPS/IAC pigtails into the DBW/auto F body harness than to add the trans stuff to the DBC F body harness.
 
  • Like
Reactions: Rdrnnr

Rdrnnr

wannabe racecar builder
Nov 15, 2020
1,361
2,386
the new mini 2 bar sensors are the stock 04+ gtp maps and the cobalt/etc sc/tc 2 bar maps
I have a 2 bar how do I tell if its the mini. And why not just use that table and or the knock sensor parameters from the 7440? I keep gettin told ve is worthless on these and now im actually hearing somethin that makes sense to me here
 

Rdrnnr

wannabe racecar builder
Nov 15, 2020
1,361
2,386
the mini is the same size as the naturally aspirated map sensor on both the early and late fwd cars and rear wheel drive cars.
The early Cars 2 bar map sensor was nearly three times the size and is nearly identical to the old Grand National map sensor.
Mine looks the same as what was there or for like a 4.3. Its whatever zzp sells
 

Thread Info