So as I mentioned before, I was making a project for my wife. She wanted to make something for her friend for a baby shower gift as all the bigger items on the registry were already bought. We didn't want to feel cheap and get the small few things left so my wife wanted something that was a bit more personable. The baby shower theme was "Nautical".
My wife saw a few things online and wanted to buy a crate, throw a few things in it and call it a day but all the crates we saw were too small or too expensive for what it was. Wasn't worth it. We decided to make our own.
I bought a couple 2x2 plywood pieces from Home Depot, some spray paint (white and navy blue, as well as primer) and some sand paper (120, 150, 220). I had trim nails and 400 grit sand paper at home.
So I cut the dimensions, (cut both pieces down the middle, and one of the halves I then cut in half as well. So now I have 3 equal length pieces and 2 pieces of a different equal length. Dimensions came out to be about 12" wide, 12" high, and about 24" length.
After cutting them, I sanded everything down with 120 and 150 grit sand paper lightly. I then mounted a side panel with one of the longer length panels using 1 1/4 trim screws I had from another project.
(these are the trim screws I used)
Next, I secured the other pieces to the wood and then flipped it upside down to secure the last longer length piece as the bottom. Sanded everything once again to smooth out the edges and round the corners. I also sanded with 220 grit at this point. Used the air compressor to blow off all the dust, wiped it down with mineral spirits, and let it dry.
Now came time to paint. I took some brown paper and taped up the crate to create a few stripes on both long sides.
Sprayed the primer
It's finally looking like something....
Time to let dry then start taping the colored area...
Time for the white stripe in the middle:
I guess one thing I didn't take a pic of initially was the "Rustic Beige" stain I put on the inside of the crate. 2 coats. Each color on the outside were also 2 coats.
Now let's add a little center attention to the outside of the crate.
My wife painted the anchor with a grey acrylic paint and I hot glued it into the crate.
Next I needed to add a little extra for the inside of the crate. So I used stencils and acrylic paint.
After everything was dry, I used a couple coats of clear coat to protect the paint. But we needed more. My wife had an idea. Let's continue that idea.
I hot glued the rods to the crate then the cross rod to the vertical rods. My wife bought twine and little by little, twist by twist, wrapped the twine all the way around and used hot glue to secure it, then placed the net she bought off Amazon around the rods.
Hey, that table looks familiar.
So I had this bright idea to make a kitchen table, benches, chairs, and stools for the new house. Walnut furniture is stupid expensive and I figured I could do it for less and get a better end product. Piece of cake! (Not) I sourced the wood and was smart enough to realize a nice finished...
www.thechicagogarage.com
So what else did we need? Ideas are endless and we went to Hobby Lobby to see what else we could use.
I saw those and immediately thought of handles. I also saw some knobs that would be PERFECT for it that the screw matched up perfectly to the top hole in that anchor. One thing I didn't consider was the screw to use to secure the bottom hole of the anchor to the crate. I didn't want it to be weak and fall apart if somebody used it as a handle. I originally was thinking of using a trim screw which did match up perfectly with the diameter and the screw head looked good on it, but the length was too long. If you think about it, somebody is going to reach inside and scratch themselves with the pointed screw. I guess I could just use a dremel and shorten the protruded side and file it dull. But I wasn't happy.
I tried doing a quick Google search a couple days prior to baby shower day for ideas on what to do. Last resort was knob and trim screw and dremel the screw down but also use hot glue as an added precaution for strength. Then I saw screw and posts. Also known as "Chicago" screws or "binding" screws.
I grabbed my measuring tool and figured I'd need at least an m4 x 18mm screw to fit. Found one online but wouldn't be here until after the shower. One member had something I probably could use but I didn't want to drive several hours for one screw.
Then I found an m5 x 20mm screw which I figured I probably could make work with a little finesse and that's exactly what I did.
That pick of the anchor was me getting it ready for some quick couple second surgery.
That bottom hole needs to be a hair bigger to fit the m5 screw.
I then taped up the anchor to the side of the crate in order to work with my two hands and not need additional help.
As you can see, I already added the knob (North side up). I went with a drill bit a hair shorter than the screw in the knob and was able to screw the knob in. Can't get any better than a perfect fit. I put on the washer and nut that it came with and drilled the hole for the m5 Chicago screw. But here lied another small situation.
There's a reason why I needed 18mm and not 20. But a couple washers should work. So I had to drill the washers I had on hand (for m4) to fit the m5 screws. Used vice grips and a drill and I was in business.
Notice both sides are done. I was going to use the dremel and shave down the screw on the knob but decided against it.
I think we're done now!
Now how did it all come together with the items we bought?
THE FINISHED PRODUCT IN ALL ITS GLORY!
PS-I'm really liking those trim screws. They kind of look decorative enough for many projects. Going to have to buy them in different sizes.
Also, this gift was a hit at the baby shower. Everybody thought it was bought at the store, and it had many many comments and praises. I'm gonna miss that crate now.... Lol. I really liked building it and how it came out.