🔧 BUILD LAME Turbo V6 Camaro

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Hello! Welcome to the shit show! I am updating this post in 2021 to explain what new readers are about to witness. If I knew that this thread and build were going to explode into what it is today, I would have started it out a lot different.

This car was (and still is) a basket case. The whole inspiration for starting this project was to start learning how to modify engines in a car that I didn't like. That way, if and when I screwed up, I wouldn't be ruining a nice car. It spiraled out of control from the first moment that I felt boost. I loved what I had created, but it took a ton of work to get to where I was. As soon as I got the car running nicely I was always saying "I'm going to fix______, and THEN I'll just enjoy driving it." You know the drill. Drive, break, fix, repeat! Before I knew it, I enjoyed driving and working on this turd more than the nice car I was trying to preserve!

The point is that the focus of this thread shifts A LOT. To complicate matters, I never have just one ongoing project open at a time. I listed some thread contents with links below. I will update this as new milestones or big updates happen. Just know that even if you click on the shortcut, you may have to scroll past other project posts to reveal the outcome. There are also some mini-projects and very helpful advice from other members in between, so read the whole dang thing if you want!

2018-2019
1. A late introduction
2. Discovering how a PCV works (and plugging it)
3. Custom grill for intercooler
4. Fuel pump trap door
5. Learning that I'll never learn anything from my goofy wide band gauge
6. Deleting AC completely, but retaining heat
2020
7. Low profile heater hose fittings
8. Deleting an air bag without setting a light on the dash
9. Starting a second round of floor repairs
10. ABS delete and line lock installation
- A separate thread for the electrons
11. Installing catch cans with nice brackets (Way overkill)
12. Figuring out the "blow by" problem once and for all (F-body intake plug)
13. Second clutch job, first rear cover job, and preliminary transmission swap research
14. Floors are "done", and Interior is installed.
15. I don't know how to tune, but this wide band might help.
16. Poly trans mount. Yeah, it actually deserves a link.
17. I waved the tuning white flag. Dyno Brian sets me straight!
18. T5 Pro5.0 shifter
19. New shifter was too much fun. OG T5 explodes, and my transmission conversion ideas start to get serious.
-TKX conversion
-TKX swap official write-up
20. Reconfiguring my exhaust for a quieter and less leaky future
21. I'm not done enjoying this car for the year, so I install a $100 T5 instead of a bulletproof conversion. SPOILER ALERT: It only lasts two months.
22. Minor repairs/updates that make the car livable (lighting, stereo, speedometer re-zero, and a clutch master cylinder that actually does it's job!)
23. Wheels and addressing rust again since I got time!
2021
24. Custom center caps
25. 1.9 roller rockers and LS6 springs
26. CAI V2.0
27. TKX is delayed so it's time to address the little annoyances.
-OE pan is junk. Dorman pan gets hot rodded
28. TKX is still delayed, so I install just one poly engine mount and beef up my flimsy turbo drain plumbing
29. TKX does NOT ship the following Monday. Flywheel bolts upgraded to ARP M10 x 1.0
30. When you're on a Chinese garbage budget, you better be ready to work harder. (Oil drain fitting hot rodding)
31. Finally repairing the oil sender pig tail, replacing the other engine mount, and test fitting the TKX.
32. Finally addressing rear brake lines while I wait for more transmission parts.
33. Modifying an ICM for a WOT box
34. Dash gets re-instrumented so that diagnostics become possible.
35. N2MB WOT box
36. Porked crank key. PSA: Be careful installing your balancer!
37. Car runs great after plug change, but the rear main seal needs to be changed again.
38. BURNOUT! Also, I kinda bought a cam.
39. Turbo drain finale (better be) and full exhaust commenced
2022
40. Downpipe V3 and BMR strut tower brace
41. Panhard bar and relocation for bro truck exhaust
42. Muffler, driveshaft, torque arm, and giving up smoking.
43. First trip to the GS Nationals (feat. time slip)
44. The very custom AC project is born
45. New dyno results (up 50 hp!)
46. Exhaust hanger repair before Michigan/S.S. Badger/Wisconsin trip
47. Sizing a better turbo
48. Painting but still not installing the IS3 heads and Monster clutch unboxing
49. Firewall brace
50. New ECM
2023
51. Out of storage and SC engine buy failure #3
52. Modified double roller and spitballing crankcase evac ideas
53. Completing the rear suspension. UMI rear control arms.
54. Cracked headers and L32 swap begins
55. My newest L32 was trash. I'm upgrading the L36 instead
56. Side project: The ultimate-ish intake manifold takes shape


Now back to 2018!
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Now that this car is running and driving, I figured I would start a thread dedicated to all the questions I’m about to pummel this group with. This is the first time I've really built anything to move quicker than stock, so I'm hoping to learn a lot from you guys before I make unnecessary mistakes. I also have a thread in the Turbobuick.com 3800 section, but I'm not getting as much input there due to a lack of audience. Here goes nothing...

The car I have is a 2002 Camaro with only ONE factory option (rear window defogger). The story supposedly goes that my buddy's dad was looking forever for a new Camaro because he never buys anything for a penny more than the best deal. He almost ran out of time as this was the final model year for the F-body, and '03s were already on the market. The dealer from which he found this car bought it for the sole purpose of being able to advertise "Brand new Camaros for under $10k", so this was the one he took home.

Fast forward to 2018. The car was structurally a wreck from living in the rust belt, but has a great interior, okay black paint, a third pedal, a 3800 (which is a plus in my book), and a lot of sentimental value since I remember riding in it when it was brand new. My buddy’s dad handed me the keys in hopes that I would enjoy it and make it a race car. To be honest, I don’t care for F-bodies, but I couldn't resist this one for the reasons above despite knowing that the floors were in desperate need of existing again.

I already had my dream car which is a 1986 Buick Regal Grand National. As much as I love that car, I like it the way it is in fairly stock form and modifying Buicks has gotten terribly expensive anyway. I figured a black 3800 Camaro could easily fulfill my childhood dreams of racing a badass turbo Buick V6 car while being on a budget, so here I am.

The car is now equipped with:
-6765 ebay turbo
-Precision PW40 wastegate
-Custom turbo exhaust utilizing a stock Camaro and FWD manifolds
-Air to air ebay intercooler
-AEM 50-1200 fuel pump
-Siemens Deka 80# fuel injectors
-Open 3” downpipe
-Custom 3” charge pipes
-Intense mail order tune
-Very ugly but functional upright radiator conversion (the core support was all just rust anyway) :dunno:
-Custom space saving AC delete without bypass pulley
-Midwest Chassis bumper support modified to mount my intercooler
-Spec Stage 1 clutch kit

The car is far from refined and has a lot of little issues to sort out, but I will leave the first post as sort of an introduction to that. I hope you enjoy hearing about it. It’s been fun to build!

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v6buicks

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The connectors the same the pinout is slightly different
Hmmmm so if I swap a couple wires around I'll be set. This is intriguing. Best part is that I'll once again have parts that work for both cars. Now I just need to finish printing that '86 Regal FSM.

Edit: Nevermind. It's actually pretty nicely organized in my flash drive. If any Buick people need it, hit me up.
 

sktchy

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That's very interesting! I never would have guessed that. This car is a beater and always will be, so I don't care enough to fix it anyway.

Triggered rambling incoming....

I honestly still wonder if I'll even keep this car let alone waste money on painting it. Yeah, there's some sentimental value here, but there are still issues I have with it that I'll never be able to do anything about. 1) It's an F-body. I don't even like F-bodies enough to be wasting a very valuable 1 of 2 garage spaces with one. Every modification I do to the car makes me think I'm going to hate F-bodies less, but it'll still always be a shitty Chevy. 2) It's played its role, and the show is long over. I bought an F-body because I wanted a RWD manual 3800 (not a Fiero) and I had never built anything before. If I failed I wouldn't care about scrapping an F-body. Well, I obviously succeeded in the initial goal. It's turbo, reliable(ish), and fun to beat on. Yeah, it still works as the fun beater I guess, but I don't use it like that... It's still put away for the winter, the seats suck, it doesn't have AC, it's loud, and driving stick in my commute isn't all the fun I thought it would be. Most of the time I still prefer to drive my C30. Wild. I never thought that would be the case. 3) Now that the car is getting pretty good I suddenly have an itch to start racing, and this is not a very safe shell to do so in. The class I would want to run requires a G-body Regal and an GM automatic anyway.

Part of me says to keep this car as the racecar, go balls to fucking wall, forget the race class that I would never be competitive in anyway, and forget the streetability aspect. A well done cage would keep me safe, a th400 would make it actually fast.... then swapping the TKX/3800 into a GN with AC and cruise control would be a badass and much more cozy cruiser. Then again, I really REALLY want a big block GS too. That equates to four toys because I still have the stockish Grand National that I'm not selling either. I know I can't have it all, but there's so many flavors to choose from!
Just enjoy the thing. You know what it's like to have it sittin in the garage.
 

GTPpower

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I would wire in a resistor and switch in the iat circuit and create an antilag. Pressing the switch will allow you to pull a bunch of timing and helps the turbo spool quicker.

They also make a spool valve that blocks half the turbine inlet and helps the turbo spool faster, then it opens once the turbo lights.
 

v6buicks

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I'm going to avoid nitrous too. I'm getting some conflicting answers on the IAT deal. Some people are saying just open the circuit on a momentary switch, but I don't want to set a CEL. Wouldn't it go into a limp? Can find the resistance of -40 for the IAT and put that in there instead of open?

I like the idea of the TR6 too, but getting information on the GN ICM wiring is surprisingly tough. The FSM doesn't have nice diagrams.
 

v6buicks

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All the articles I see regarding Type 2 ignition for GNs are suggesting that you only need an adapter plate and that the ICM just plugs in. ? I don't mind moving the coil somewhere else anyway if it's really backwards compatible. I suppose I could be a real dumbass and try plugging a Magnavox into the Camaro for proof of concept. ? I just don't want to burn something up.
 

Turbocharged400sbc

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the lsx style CPP unit we found and are using would be awesome if configured for a lingfelter limiter setup. something an arduino with 6 pwm channels could easily manage with some healty coding

the lingenfelter unit for the coilpack harness junction connector is setup for v8 frequencies for a somewhat random "soft" kill design
 
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v6buicks

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This is all sending me into the spin cycle.

TR6 kinda sucks because it would not be plug and play. I confirmed that it's only going to be plug in to a Series 1 Type 2. Making this work for a Series 2 would probably turn into a relatively expensive cob job all while still not being an end-all coil.

COPs look like a ton of work to get right. I don't have fancy 3d printers, and we still don't have a two step controller that works with it. I'm better off with N2MB or resistor mod.

Quick spool would be awesome if I had a divided housing, but it seems like it won't do anything for me with my undivided housing.

My MSD idea would be alright if it wasn't so flippin expensive while still utilizing the same stock coils and ICM.

I have to look into what the N2MB actually does vs the IAT mod. As far as I can tell, N2MB only cuts ignition where the IAT mod is going to dump extra fuel and retard ignition. I'm not sure which is better. These seem like my best two options for now though.
 
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sktchy

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I'm thinkin go with the iat thing. I haven't been in a dbw 3800 file for a while but I would guess there's a workaround for the reduced power mode. I.e. the ls stuff does it by limiting pedal and you can just put a normal map in there and keep on trucking if you want. Or maybe it's possible to disable the function altogether? At any rate that seems a real easy way to get it to pull as much timing as you wanna slap in that table and should give you the results your looking for.
 
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bs009

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I was seeing around 3psi built up with the n2mb box. I'm running a twin scroll turbo with a billet wheel and I feel like that played a factor too.

A thought I had but never tried was to run the n2mb and the IAT mod to pull timing at the same time, probably run both off switches so you can try out both or something or stage them manually. I didn't have great results with the IAT mod.
IAT never set a code for me but I shorted my circuit so it thought the temps were maxed out. I had a relay that would bypass the sensor/short the wires when I had a switch in the car flipped on and the clutch was down. Then just adjusted the tune accordingly to pull all of the timing out.
 
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sktchy

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I'm not sure if the fbodies are different, but in the fwd world, the iat only affects timing.

I have a chart that shows the resistance needed for each degree range. I'll see if I can find it. I think we tried to just open the circuit, and it ended up not reacting very fast.
I'm fairly sure the only iat table is timing based. If you wanted to play with the ect circuit you could do both timing and fuel but there wouldn't be alot of resolution and I'm not sure how fast it would react along with needing to run a manual gauge to monitor coolant temp outside of it. Maybe something in cutting the abs/ tcs circuit such as the way my car is playing games at the moment? Does seem to react fairly quickly and would give the ability to pin timing and fuel to where you want it, but there may be a sacrifice when it comes to power enrichment and you might have to work your fuel out in other ways but I think it could be done.
 
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sktchy

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That's where I'm running into a wall. It may not even work the way it does with yours with the dbw setup or without them hooked up I would think it would be sticking to the TCS afr at idle like mine does. What I want to do is try tying the wires together and see if that kicks it out of doing it or if it actually needs the pulsed signal from the bearings to turn it back off. Keep in mind at this point I'm in perma open loop which may have something to do with it all but iirc your car is as well?

bs009 bs009 how did you get around abs on your swap? Your afr and pe work correctly and go back to stoich at idle? Or is mine maybe just a freak or I have somethin twisted in the toon to make it do the things it does?
 

sktchy

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Mine doesn't have TCS either but still uses the fueling table for whatever reason but not always. That's what makes me think I can trick it into using it as a wannabe two step. The iat table would be fine and I'm sure you could set pe by map rich enough to get the fuel where you wanted. I'm also starting to think maybe it's a bug in my pcm and I should try putting another in and see what it does
 
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