Along with the gas door, pinch welds under the rocker panels and rear strut towers, I would also firmly tap the area behind the rear wheel, where the metal 1/4 panel and plastic bumper come together. I had issues where the paint chipped of in large chunks in this area on both sides. Silver is a hard color to match, and it doesn't look resprayed or painted, however, this is also another problem area.
Ask for the history of when they changed the supercharger fluid. In the snout, you need to change this out every oil change or there-abouts. 90% of the people don't change it and the gears wear out. If you have them check it it should be VERY thick and smell horribly like rotten fish. This is NORMAL!!! However, if the salesman doesn't know any better, you can say that this hasn't been changed in a while and COULD require the supercharger (which is an Eaton M-90) to have to be serviced. This could give you another point wher you can negotiate the price. A new Supercharger is not hard to swap out, but kind of a P.I.T.A. The car should have a Gen V (or Generation 5) Eaton M-90, which bumped up the hp from 240 (in the Gen III) to 260 in the Gen. V. A Gen III you can get for cheap, but the Gen V will run you about 3 - 5 "C"-notes (btew. $300 to $500). That could be about a car payment or two you could save in your negotation
I forget the size of the alan wrench size, but it should only be torqued down with about 10 to 20 pounds IIRC. If it's tighter and will not come open easily, then it prob hasn't been changed in quite a while and should be done ASAP. If you ask, most people feel it shouldn't be changed so often...HOWEVER...it's oil and oil wears out. When maintained, most people use GM Supercharger Oil, which will cost you about $20 - $30 for 1 (one) measly little bottle (about 7 oz. When I went to my local auto parts store and spoke to the guy I know who is an avid drag racer, he said this is the same stuff as gear oil. I bought a quart of Red Line Gear Oil for about as much as the GM botte. I changed it every other oil change. I drove the car for 4 years and I managed to use the entire quart in that amount of time.
IF THE PLUG IS STUCK!
If the plug is tightened down too much and the alan wrench opeing is stripped, DO NOT WORRY! It is an easy fix. AGAIN, IF this is the case, I would definitely point this out and say, "I am taking a BIG gamble on this Supercharger being reliable and not having to replace the coupler or the whole Supercharger"...or something to this effect. To open it, you will need a dremel (or similar tool) and with the smallest bit you can find. All you have to do is grind or drill the alan opening, so you can use a screw driver to twist it open. You want to grind outward from the center...NOT DOWN INTO THE PLUG! Take your time in grinding it down because you don't want to go into the threads. Also, once you get it unstuck, you will have to clean the metal shavings up, so they don't fall into the snout. I used a magnet and compressed air to get rid of the shavings. Then I cleaned it with regular motor oil.
The Eaton M-90 is a popular blower and used on many platforms. When mine stripped out, I got one from my local G.M. dealer. However, the same plug can be found at your local Ford dealership as well (as the Eaton M-90 was also used on the 3.8 litre Thunderbird Super Coupe).
When you go to change it out, the oil level should only be to the height of the fill opening. You'll quickly notice there is no way to drain this oil easily...so you'll have to suck it out. I used a brake bleeder pump that I bought from Harbor Freight and a clear rubber tube that I got from Ace Hardware. To fill it, I bought a tiny funnel from my local auto parts store for $1.00
When and if you buy one of these, I would definitely recommend getting a ZZP Underdrive Water Pump Pulley. It will give you negligible horsepower gains, BUT will give you around .5 mpg better gas mileage. As a daily driven car, this will add up over time and will eventually pay for itself-especially since you will have to put premium gas in the car.